Cases of Tonly Rubber Fenders

The Damen-built 2813 vessel features our innovative male-female interlocking fender automatic design, offering cost savings, structural stability, easy installation, and convenient transportation. The vessel uses cylindrical fenders known for low reaction force, high energy absorption, easy installation, and maintenance. The automatic fenders are constructed with a high-strength, wear-resistant outer layer and a polyester-reinforced composite rubber inner layer.

 

Fender Flare Welting

D-fender Vulcanizer

We have five D-fender vulcanizing machines: 7 meters, 6.8 meters, 5.5 meters 3 meters, and 2.8 meters in length. We could produce super long D-fenders by jointing in length with a special technique - joint parts semi-vulcanization control.

 

Fender Pneumatic

W-fender Vulcanizer

We have three specialized W-fender vulcanizing machines: 2.8m 3m, and 5.5m in length. W-fenders are vulcanized well by pieces, spread the floating pneumatic rubber fenders in line, marking out based on the drawings, and then put on the sawing machine for cutting.

 

Fender Skirt Rubber

Cylindrical-fender Vulcanizing Tank

We have three vulcanizing tanks: two 21m length tanks and one is 4m length tanks for different length cylindrical fenders. The biggest cylindrical fender we could supply is around 20m in length and the diameter is 1.2m.

 

Fenders For Inflatable Boats

Automatic Production Facility- 2sets

In 2019,Tonly invested in the new automatic production facility for cylindrical fenders. This new facility could be automatically integrdined from mixed rubber extruded to rubber sheets, rubber sheets winding and sticking on the roller to cloth winding. Finally put it into vulcanizing tank for vulcanization.

 

In 2021, Tonly invested the second new automatic facility. Effectively control the stability and compaction of rubber material. Besides it could save around 30% working time.

 

Floating Dock Fenders

Automatic Groove Cutting Machine

Precisely ensure the groove location and save the working time. The most importance is that it can improve the fender rubber material whole fluidity by using the new facility, and reduce the groove ends cracks problems (comparing with old process by using the iron clamps).

 

Floating  Pneumatic Rubber Fenders

Material Support

Tonly has strict requirements for raw material traceability. All of rubber materials were put on specialized pallets. Different colors, visual management, so that everyone can clearly see the needs.

 

If you want to know more about boat fender material and boat fender line, please visit our website.

 

As a rubber fender factory, we will do our best to meet all the needs of customers.

 

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About Author

Founded in 1958, Zhenjiang Tonly Rubber Co, Ltd has been engaged in the design, manufacture and sales of rubber products for over 60 years.In 1989, Tonly started to produce rubber fender and rubber tracks, and is one of the units to participate in the draft of national standards for rubber fenders, rubber tracks and rubber pads. At present, the Company owns multiple patents and intellectual properties of rubber fenders and rubber tracks.The Company is located in the Industrial Garden of New Materials,Zhenjiang New District,Zhenjiang City,Jiangsu Province, with convenient transportation, and it takes only one hour from here to Shanghai by high-speed train. The Company covers an area of 65,000.00m²(16 acres),and the expansion area of Phase ll is 17,000.00m²(4.2 acres).The Company is capable of production of 7000 tons rubber fenders, 100,000.00 rubber tracks and 600,000 rubber track pads annually and has over 300 employees with almost 20 engineering technicians. https://www.tonlyfender.com/